Facilities List

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ASSEMBLY DEPARTMENT

  • 1 Haeger 824 Window Touch, auto feed press
  • 3 Haeger automatic feed presses
  • 2 Pemserter automatic feed presses
  • 1 Pemserter manual feed press
  • 1 Auto Sert automatic feed press
  • Miscellaneous pneumatic and hydraulic equipment to handle panel and modular cabinet assembly

***Above presses are pneumatic-hydraulic for installation of PEM fasteners. All have 4 and 5 ton ram force, 3" to 8" variable stroke, which corresponds to 5 1/2" to 1/2''anvil heights.

PLATING AND PAINTING DEPARTMENT

  • Caustic etch with clear chromate conversion for  aluminum, passivate for stainless steelA and E Manufacturing - Precision Sheet Metal Manufacturer
  • Five stage iron phosphate system 6' x 4' x 4'
  • 1 DeVILBISS 10' x 6' x 10' spray booth
  • 5 Binks 7' x 7' x 8' spray booths
  • 3 electrostatic spray guns
  • 2 industrial baking ovens, Genrich & Genrich 8' x 12'
  • Enamels, epoxies, vinyl, polyurethane, waterbase, etc.

POWDER COATING

  • 2 - 10' x 10' x 6' deep powder coat booth
  • 2 - Gema Volstatic PGCI Powder Gun  unit
  • 18’ CIS-CAN Catadyne infrared oven with Richard Wilcox power and free monorail system

SILK SCREEN DEPARTMENT

  • Equipment and capability to do art and photo work and make all required silk and stainless steel screens. Photo lab includes 40" x 30" camera.

ENGINEERING DEPARTMENT

  • Merry Mechanization SMP/IS
  • SolidEdge
  • CREO Element Direct 2/3-D Access
  • CREO Element View

***Ability to convert all 3D models

QUALITY CONTROL AND INSPECTION DEPARTMENT

  • Virtek Laser QC Model 1200 with a scanning table of 48” X 48” (1220mm X 1220mm), accuracy of ±0.002 (±0.05mm) and can scan parts up to 1” (25 mm) thick to a maximum weight of 200lbs (90kg)
  • Equipment and experienced personnel for all model, first piece and production runs.

PRESS AND SHEAR DEPARTMENT

SHEAR CAPACITY TO 8’ x ¼” MILD STEEL

  • 1 Amada, 6’ x ¼”
  • 1 Amada, 6’ x ¼” – automatic sheet stacker
  • 1 Wysong, 4’ x 3/16”
  • 1 Pexto, 3’ x 16 Ga., foot operated

TURRET PUNCH PRESSES -CAPACITY TO 55 TONS

  • 1 Apelio  III 357U, 33 ton  capacity, 58 station, 72" x 52" automatic repositioning table, auto index of tools, 1500 watt  C02  gas laser with Fanuc 16L control
  • 1 Apelio  III 367U, 33 ton  capacity, 58 station, 72" x 60" automatic repositioning table, auto index of tools, 2000 watt  C02  gas laser with Fanuc 16L control
  • 1 Amada Coma, 55 ton capacity, 58 station, 72” x 60” table, auto-index of tools, Fanuc 6m control
  • 1 Amada  Pega, 33 ton capacity, 58 station, 72" x 50" table, auto-index of tools, programmable automatic load and  unload system, Fanuc system 6M control
  • 1 Amada Pega, 33 ton capacity, 58 station, 39.37” x 50” table, auto-index of tools, Fanuc 6m control
  • 1 Vi pros King 358, High Speed  Turret Punch  Press, 33 ton capacity, 58 Station  with 4 ½” auto index, 78" x 50" brush table  with  Fanuc 04PC control.  Equipped with ASR 410CR6 shelf auto storage with automatic load and unload system

PRESS BRAKES  - CAPACITY  TO 8' x 135 TONS

  • 1 Amada Promecam, 10' x 125 ton, 32" CNC back gage
  • 1 Chicago, 8' x 135 ton, 24" CNC back gage
  • 1 Chicago, 10' x 90 ton, 24" CNC back gage
  • 1 Amada 6’ x 50 ton with back gage 22
  • 1 Amada 4’ x 30 ton with back gage 24
  • 2 Amada,  6 x 80 ton, Hydraulic, 2 axis 24" CNC back gage
  • 1 Promecam, 6' x 60 ton, Hydraulic, 2 axis 24" CNC back gage
  • 3 Amada, 6' x 50 ton, Hydraulic, 3 axis 22" CNC back gage, bend allowance compensation, large radius calculation, and programmable lift assist for large parts
  • Amada, 4' x 25 ton, Hydraulic, 2 axis 22" CNC back gage
  • 1 Amada, 2' x 30 ton, Hydraulic
  • 1 Amada 8025 NT, 8’ x 80 ton, CNC back gage
  • 1 Amada RG80, 8’ x 80 ton, CNC back gage
  • 1 Accupress, 6’ x 100 tons, CNC back gage

NOTCHING - CAPACITY TO ¼”

  • 1 Amada, 8 ½” x 8 ½” x ¼” power notcher, digital readout
  • 1 Amada, 8” x 8 “ x 9/64”, power notcher
  • 1 Unitool, 6” x 6” x ¼”, press mountable
  • 1 Pexto, 6” x 6” x 1/16”, hand notcher

PUNCH PRESSES- CAPACITY TO 150 TONS

  • 1 Pacific, 150 ton, Hydraulic, 24" x 36", 8" variable stroke
  • 1 Federal, 125 ton, OBI, 28" x 40", 4" stroke
  • 1 Federal, 45 ton, OBI, 28" x 18", 3" stroke
  • 1 Bliss, 30 ton, OBI, double crank, 9" x 18", 3" stroke
  • 1 Rotex, 5 ton, 18 station

LEVELING AND ROLLING – CAPACITY TO 3/16”

  • 1 Americon, 6’ Roller
  • 1 George Fischer Leveling machine – 29 ½”

MACHINE SHOP AND TOOL DEPARTMENT

  • 1 Sodick, VZ500L (LN2W) – Wire EDM – Used for manufacture of precision tooling
  • 2 1980 Bridgeport, milling machines, one with digital readout
  • 1Clausing Colchester, lathe, 15" swing x 42"
  • 1 1984 MW, tool room lathe, 10" swing x 24"
  • 1 1985 Kent, surface grinder, high precision,12" x 24", fully automatic
  • 1 Reid, surface grinder, 6" x 18"
  • 1 1984 Amada, CNC horizontal band saw, 10' x 10", automatic feed and  clamping, Amada control
  • 1 Grab Inc. 18" vertical band saw
  • Miscellaneous drill presses, tapping, and cutoff machine

LASER CUTTING AND CONTOURING MACHINES

  • 1 Amada, Model LC1212 1500watt CO2 gas laser, 50” x 50” automatic repositioning table, Fanuc 16L control
  • See Turret Punch Presses section for information on (2) Turret/Laser Combo machines

DEBURRING, GRINDING, AND POLISHING DEPARTMENT

  • 1 sander top model time saver, 36"
  • 1 Cleanomat CL-36-H parts washer
  • 1 Ekstrom Carlson sander, 230" x  8”
  • 2 Curtis stroke sanders, heavy  duty, 274" x 6"
  • 1 Oakley stroke side sander,  heavy  duty, 230" x 6"
  • Miscellaneous back stand grinders, buffers, and polishers
  • Miscellaneous hand operated polishing equipment

WELDING DEPARTMENT

  • 1 Miller MIG – 300 amp
  • 5 Miller heli-arc welders, 300 amp
  • 1 Linde MIG – 300 amp – portable

SPOT WELDING DEPARTMENT

  • 1 100 KVA Taylor-Winfield 3 phase
  • 4 100 KVA Federal
  • 175 KVA Progressive
  • 175 KVA Lors
  • 1 75 KVA Alphil
  • 1 20 KVA Alphil
  • 1 150 KVA Taylor-Winfield 3 phase

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